1. Consider the Material
Different materials require specific blades or bits for optimal performance. Here are some general recommendations:
Paper, Cardboard, and Folding Carton → Standard drag knives or oscillating knives
Corrugated Board → Corrugated knife (single- or double-edged)
Foam Board & Soft Materials → Oscillating knife for clean cuts
Acrylic & Plastics → Milling bit (high-speed router bit)
Textiles & Vinyl → Kiss-cut knife or rotary knife
Wood & MDF → Router bits (high-power spindle)
2. Select the Right Tool Type
Esko Kongsberg offers a range of tools for different applications:
Static Knife Tools: Best for clean cuts on thin and rigid materials.
Oscillating Knife Tools: Ideal for soft or thick materials like foam, using a fast back-and-forth motion.
Rotary Cutting Tools: Used for textiles and soft materials to prevent fraying.
V-Cut Tools: Used for 45° and angled cuts on corrugated board and foam.
Kiss Cutting Tools: Ideal for cutting adhesive materials while keeping the liner intact.
Creasing Tools: For scoring and creasing folding cartons and corrugated board.
Routing Tools: High-power milling tools for plastics, wood, and aluminum.
3. Consider Cutting Speed & Quality
For high-speed production → Use router bits or static knives with optimized settings.
For high-quality precision cuts → Opt for oscillating knives or v-cut tools.
4. Tool Compatibility with Your Kongsberg Model
Ensure the tool is compatible with your specific Kongsberg table model (e.g., Kongsberg X, Kongsberg C, Kongsberg XP). Some machines require specific tool adaptors.
5. Blade Material & Coating
Standard Steel Blades → Suitable for general-purpose cutting.
Carbide Blades → Offer longer life and better durability for tough materials.
Diamond-Coated Router Bits → Used for high-precision acrylic and composite milling.
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