Product Categories

Because it features dual sharpened edges and a pointed center tip, the BT-56240 excel in applications where detail and directional versatility are required:
Complex Geometries: Intricate curves, sharp angles, and fine-detail cutouts where single-edge blades struggle to turn smoothly.
Soft-to-Medium Foams: Polyurethane foam, polyethylene foam, and acoustic panels up to 40 mm thick.
Corrugated Boards: Heavy-duty corrugated paperboard, honeycomb board, and twin-wall plastic sheets.
Gaskets & Packaging: Neoprene rubber, expanded foam packaging inserts, and soft felt sheets.

|
Part Number |
Cut Depth |
Shank Diameter |
Primary Applications |
|
40 mm |
6 mm Round |
Acoustic felt, rubber gaskets, corrugated plastics |
|
|
65 mm |
6 mm Round |
High-density packaging foam, soundproofing panels |
|
|
70 mm |
6 mm Round |
Deep foam inserts, thick insulation mats |
|
|
90 mm |
6 mm Round |
Expanded Polystyrene (EPS), bulk foam conversion |
Bidirectional Toolpaths: Dual cutting edges reduce the need for 180° tangential rotation lifts on small directional changes, saving cycle time.
Balanced Penetration Force: The double-bevel geometry distributes cutting force evenly across both sides of the blade body, reducing blade deflection when piercing thick media.
Flat-Point Geometry: Prevents the sharp tip from snagging or dragging bottom layers of soft, compressible, or fibrous materials.
Oscillation Speed: Maintain high oscillation rates (10,000–12,000 RPM) to keep cutting forces low on the single stroke.
Cornering & Turns: On sharp 90-degree corners with thick media (over 30 mm), program a lift-and-turn move to prevent lateral shear force from snapping the solid carbide shaft.
Spoilboard Clearance: Set bottom dead center (BDC) so the flat tip barely grazes the cutting mat to avoid premature chipping.
